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EC019-SS K200門機(jī)現(xiàn)場(chǎng)故障解決指導(dǎo)書

2020/9/25 11:57:25點(diǎn)擊:


K200 門機(jī)現(xiàn)場(chǎng)故障解決
指導(dǎo)書
(Instruct to solve the
problem for K200 door
system)
EC019-SS
生效日期:2009-06-23
1. 現(xiàn)場(chǎng)反饋(Feed back):
1.1 K200 門機(jī)無強(qiáng)迫關(guān)門功能;
K200 door system has no the function of nudge closing ;
1.2 K200 門機(jī)編碼器和門機(jī)動(dòng)力線無屏蔽層,編碼器干擾大;
There exist at too much disturb signal for the encoder because of havn’t the shield wire of motor
cable and the encoder cable;
1.3 K200 門機(jī)密碼經(jīng)常進(jìn)不去,門機(jī)參數(shù)丟失以及檢修狀態(tài)下開關(guān)門按鈕會(huì)出現(xiàn)失靈;
The password to control system of K200 are not available usally ,the control paramater have lost and
the open and colse door buttons can’t use when the door at the inspection mode;
1.4 關(guān)門過程中光幕被阻擋多次或門機(jī)被障礙物阻擋,導(dǎo)致失速撞門或門機(jī)脫離控制;
If cut the light curtain much times or keep blocking the door closed ,it will cause the fault running and
doors are knocked voilently;
1.5 門機(jī)門刀機(jī)械結(jié)構(gòu)調(diào)整不到位,產(chǎn)生電梯運(yùn)行時(shí)開門現(xiàn)象以及電梯消防層門易發(fā)生開門
不到位 情況;
The door vane mechanic system ajust not good ,it will cause to reopen the door during the lift start
running and the door of fire-risisted can’t open to the end of door width;
1.6 現(xiàn)場(chǎng)反映 K200 門機(jī)參數(shù)調(diào)試繁瑣;
There are too much adjusting parameters lead to testing difficulty ;
2. EC 測(cè)試和說明(Testing and clarification by EC):
2.1 K200 門機(jī)無強(qiáng)迫關(guān)門功能 (問題 1)。
K200 door system havn’t the function of nudge closing(Problem 1).
K200 門機(jī)系統(tǒng)作為標(biāo)準(zhǔn)配配置,無強(qiáng)迫關(guān)門功能。
In K200 door control system, nudging opertion is not a standard feature.
等級(jí):C 頁碼:2/1
版本:A 更改碼:00
蒂森克虜伯電梯(中國區(qū)制造)
工程中心
K200 門機(jī)現(xiàn)場(chǎng)故障解決
指導(dǎo)書
(Instruct to solve the
problem for K200 door
system)
EC019-SS
生效日期:2009-06-23
注意(Note):
如果主板控制程序中設(shè)置了強(qiáng)迫關(guān)門功能,在門機(jī)被強(qiáng)行阻擋光幕的情況下會(huì)導(dǎo)致控制系統(tǒng)發(fā)出
強(qiáng)迫關(guān)門指令后無法按時(shí)收到門鎖接通信息,從而導(dǎo)致系統(tǒng)故障。
If there have the set the nudging running function at the mc2 control system,the mc2 control system will
sent the nudging order,but the door inverter havn’t accept and do the relative running at the light-curtain
is obstructed,it will cause the faultr.
處理方法(Solve methods):
請(qǐng)現(xiàn)場(chǎng)及時(shí)關(guān)閉 MC2 控制系統(tǒng)的強(qiáng)迫關(guān)門功能,在目前情況下,現(xiàn)場(chǎng)需要配置強(qiáng)迫關(guān)門功能,請(qǐng)
銷售人員請(qǐng)以非標(biāo)項(xiàng)目進(jìn)行訂單處理。
We suggest to close the MC2 control system nudging running function.If the customer need to add the
nudging running function ,please to deal with the order at special order.
2.2 K200 門機(jī)編碼器和門機(jī)動(dòng)力線無屏蔽層,編碼器干擾大(問題 2):
There exist at too much disturb signal for the encoder because of havn’t the shield wire of motor
cable and the encoder cable(Problem 2):
編碼器干擾問題,已和 EC 試驗(yàn)部的其他相關(guān)人員,對(duì)電梯運(yùn)行過程中的編碼器信號(hào),進(jìn)行多
次的 HIOKI 示波器測(cè)定,根據(jù)測(cè)試的波形結(jié)果,編碼器波形穩(wěn)定、清晰。另一方面根據(jù)現(xiàn)場(chǎng)反
饋的方法,在工地現(xiàn)場(chǎng)將門機(jī)編碼器和門機(jī)動(dòng)力線臨時(shí)捆綁在一起,觀察運(yùn)行電梯情況。測(cè)
試期間內(nèi)電梯開關(guān)門運(yùn)行正常,未發(fā)現(xiàn)動(dòng)力線干擾編碼器的脈沖而影響門機(jī)運(yùn)行。
To the encoder wired shield problem,the Testing & Filed support department have meaured the signal
of door motor encoder by the HIOKI wave recorder,The measued wave are stably and
clearly.According the feed back from the Branches,we are tight the power cable of door’s motor and
the encoder cable together,observe the elevator running ,the door system function are good ,the
distrubtion signal come form the motor power cable can’t affect the door control system to
distinguish encoder signal .
結(jié)論(Conclusion):
門機(jī)編碼器和門機(jī)馬達(dá)動(dòng)力線不需增加屏蔽層。
We think that don’t need to add the shield level for the motor encoder cable . 
等級(jí):C 頁碼:3/1
版本:A 更改碼:00
蒂森克虜伯電梯(中國區(qū)制造)
工程中心
K200 門機(jī)現(xiàn)場(chǎng)故障解決
指導(dǎo)書
(Instruct to solve the
problem for K200 door
system)
EC019-SS
生效日期:2009-06-23
3. 機(jī)械機(jī)構(gòu)問題處理(Mechanical problem Solution ):
門機(jī)馬達(dá)同步皮帶張力太低,門機(jī)轉(zhuǎn)動(dòng)過程中導(dǎo)致皮帶轉(zhuǎn)動(dòng)回差和滑齒現(xiàn)象,導(dǎo)致脈沖計(jì)數(shù)
誤差。
The tesion force for moter synchronous belt is too low , it will arise the belt jump teeth and
progressive error , cause the pulse count error to the door control system.
處理方法(Solve methods):
a) 不同類型和不同廳門寬度的 K200 門機(jī),門機(jī)同步帶的張緊力有不同的設(shè)置要求,電梯在使
用過程中,同步帶會(huì)長度會(huì)延長,現(xiàn)場(chǎng)應(yīng)根據(jù)同步帶松緊度表中的張力要求,定期檢查并調(diào)整
K200 門機(jī)的張緊度符合表中規(guī)定。
Different type and deferent width K200 door system ,the synchronous belt tension force have
different value.The belt will be lengthen during using time,so the site should be adjust the tension
force in time according the synchronous bele tenson force schedule .
b) 同步帶張緊力調(diào)整方法 、張緊力檢測(cè)方法、張緊力測(cè)試工具和同步帶松緊度表請(qǐng)參考附件
壓縮文件 2:(同步帶張緊力測(cè)試)。
About the Adjusting method of the synchorous belt ,Measure method of the tenson force for belt,The
measure tool tension force and The synchorous belt tension force standard sheet , Please to see the
attached winrar file 2 :( 同步帶張緊力測(cè)試).
備注(Note):
同步帶張力測(cè)試工具,分公司可以根據(jù)圖紙制作,或與 BST 公司進(jìn)行采購。
The tools for the tension force examination ,can made according to the graph by the Branch ,also can
buy from BST . 
等級(jí):C 頁碼:4/1
版本:A 更改碼:00
蒂森克虜伯電梯(中國區(qū)制造)
工程中心
K200 門機(jī)現(xiàn)場(chǎng)故障解決
指導(dǎo)書
(Instruct to solve the
problem for K200 door
system)
EC019-SS
生效日期:2009-06-23
現(xiàn)場(chǎng)跟進(jìn)事項(xiàng)(Need to followed by the site)!!!
正確調(diào)整擋塊位置。使廳門在完全關(guān)閉的位置時(shí),掛鉤之間的間隙在 1-2mm 之間,這樣使
皮帶轉(zhuǎn)動(dòng)過程順暢而無強(qiáng)大阻擋力產(chǎn)生,見圖(6)。
Right to adjust the position of the bar .The gap between tw hooks is 1-2mm when the door are
throughtly closed,the gap can lead the belt running smooth and havn’t cause big block
force,see( photo 6).
(圖片 6/Photo6)
4. 新時(shí)達(dá)門機(jī)變頻器軟件更新(Upgrade software for door invert by New Step):
4.1 門機(jī)變頻器軟件升級(jí)
新時(shí)達(dá)公司會(huì)采取更換變頻器控制板的方式升級(jí)門機(jī)控制軟件到最新版本。即對(duì)于版本號(hào)
FOO 顯示低于 250 15 的門機(jī)變頻器,軟件應(yīng)立即升級(jí), 具體由新時(shí)達(dá)公司提供門機(jī)變頻器主板,
于現(xiàn)場(chǎng)更換。請(qǐng)工廠客戶服務(wù)部門統(tǒng)計(jì)數(shù)量,聯(lián)系供應(yīng)商并通知現(xiàn)場(chǎng)立即更換。具體更換注意
事項(xiàng)請(qǐng)參考附件 3-蒂森門機(jī)變頻器控制板更換。
The STEP will update the old version for K200 to the latest version by changed the inverter control
board .the inverter control board will changed immediately if the software are less than 250 15 by
New Step. It is need to statistics the quantity by the Customer Sevice Departmen,contact to the
supplier and imforma to site changed immediately. The attention please to see the attached file 3-蒂
森門機(jī)變頻器控制板更換.
間隙 1-2 毫米
等級(jí):C 頁碼:5/1
版本:A 更改碼:00
蒂森克虜伯電梯(中國區(qū)制造)
工程中心
K200 門機(jī)現(xiàn)場(chǎng)故障解決
指導(dǎo)書
(Instruct to solve the
problem for K200 door
system)
EC019-SS
生效日期:2009-06-23
4.2 門機(jī)變頻器調(diào)試注意事項(xiàng)
1) 門機(jī)變頻器密碼(The password for door inverter):
請(qǐng)使用萬能密碼是:先輸入 L6902,再輸入 H3912,而后可操作修改參數(shù)。
Please use all-purpose password:First input L6902,next input H3912,then can operate the control
parameters.
2) 特殊參數(shù)及其事項(xiàng)(強(qiáng)制)
- F35 的參數(shù)必須改為“零”,以取消門機(jī)堵轉(zhuǎn)自動(dòng)開門功能;
F35 should be set ‘0’ and canceled the auto-opened function when the door are blocked;
- 將 F37 參數(shù) F37.2,F37.3 改為“常閉”觸點(diǎn)類型,將門機(jī)堵轉(zhuǎn)輸出串接到光幕回路,現(xiàn)場(chǎng)需要
根據(jù)附件 4-S9233 的配置更換電纜;
Change the F37.2,F37.3 to ‘NC’ in F37,connect the output signal of blocking running to the light
curtain circuit chain,please to refer the attached file 4-S9233 to change the right cable.
- 調(diào)整 MC2 控制系統(tǒng) AF5A 的參數(shù)值為 3-4 秒,增大重開門時(shí)間值。
Adjust the reopen time is 3-4 S in AF5A of the MC2 control system .
現(xiàn)場(chǎng)調(diào)試參數(shù)列表(Site adjustment parameter table):
功能
碼 參數(shù)名稱 參數(shù)范圍 單位 出廠設(shè)置
F00 版本號(hào)+功能設(shè)定 1 / 199 / 9999 × 2501x
F04 門寬 0 ~ 60000 × 113
F08 關(guān)門到位百分比 0-15 × 8
F11 開門啟動(dòng)低速 1 ~ 300 rpm 30
F12 關(guān)門啟動(dòng)低速 1 ~ 300 rpm 30
F13 開門高速 1 ~ 1500 rpm 360
F14 關(guān)門高速 1 ~ 1500 rpm 315
F15 開門停止低速 1 ~ 300 rpm 40
F16 關(guān)門停止低速 1 ~ 300 rpm 30
F17 開門加速度 1 ~ 30 × 10
F22 開門爬行距離 1 ~ 30 % 10 
等級(jí):C 頁碼:6/1
版本:A 更改碼:00
蒂森克虜伯電梯(中國區(qū)制造)
工程中心
K200 門機(jī)現(xiàn)場(chǎng)故障解決
指導(dǎo)書
(Instruct to solve the
problem for K200 door
system)
EC019-SS
生效日期:2009-06-23
F23 關(guān)門爬行距離 1 ~ 30 % 2
F24 開門減速位置 50 ~ 100 % 63
F25 關(guān)門減速位置 1 ~ 50 % 40
F30 開門保持力矩大小 0 ~ 30 × 15
F31 關(guān)門保持力矩大小 0 ~ 30 × 7
F33 力矩保持時(shí)的速度 0 ~ 90 rpm 60
F34 v/f 控制時(shí)輸出力矩 0 ~ 40 % 25
F36 輸入類型設(shè)定 00000000~11111111 × 00000000
F37 輸出類型設(shè)定 0000 ~ 1111 × 0000
F91 初始化參數(shù)選擇 0 ~ 255 × 6
注意(CAUTION):
- 上表僅作參考,具體根據(jù)現(xiàn)場(chǎng)情況按安裝手冊(cè)調(diào)整。
Up sheet only for refer ,more adjust details to see the installation manual .
- 在門機(jī)同步皮帶張力調(diào)整到位的前提下,如發(fā)現(xiàn)門機(jī)頻繁發(fā)生自矯正慢速運(yùn)行,建議在門寬自學(xué)
習(xí)后,檢查 F15 參數(shù)值,并將 F15 內(nèi)的參數(shù)增大 10 或更大。
At the right adjustment of synchronous belt, if find the K200 door system do adjustment running very
frequently , we suggest to consult the parameter F15 value and decrease the value 10 or more.
- 增大/降低關(guān)門速度,需要同時(shí)增加/減小 F14, F25 的參數(shù)值。
Increase / decrease the closing speed , it need to increase /decrease the value in parameter F14 and F25
at one times .
- 增大/降低開門速度,需要同時(shí)增加/減小 F13, F24 的參數(shù)值,
Increase / decrease the opening speed ,it need to increase /decrease the value in parameter F13 and
F24 at one times 
等級(jí):C 頁碼:7/1
版本:A 更改碼:00
蒂森克虜伯電梯(中國區(qū)制造)
工程中心
K200 門機(jī)現(xiàn)場(chǎng)故障解決
指導(dǎo)書
(Instruct to solve the
problem for K200 door
system)
EC019-SS
生效日期:2009-06-23
3) 門機(jī)速度調(diào)整(Adjustment the door speed)
- 門機(jī)需要調(diào)整(復(fù)位)參數(shù)時(shí),請(qǐng)先撥到檢修狀態(tài);
Please turn the elevator to inspection mode when adjust (reset ) the control parameters;
- 設(shè)置 FOO=1,再根據(jù)需要修改相應(yīng)的參數(shù);
To change other parameters when needed should after to set the F00=1;
- 參數(shù)修改后請(qǐng)運(yùn)行檢查,必要時(shí)重復(fù)上面動(dòng)作;
Please to do the test running after the parameter has been changed; try do it again when needed;
- 門機(jī)調(diào)試完畢或門機(jī)切斷電源之前,設(shè)置 F00=199 保存參數(shù),否則修改的調(diào)試參數(shù)會(huì)在重新
上電時(shí)丟失。
After change the door control parameter or turn off the door power ,it need to set F00=199 to save
the changed parameter, otherwise the parameter will be lost after the power turn on next.
4) 開、關(guān)門到位力矩保持調(diào)整 (Keeping torque of end position adjustment)
- 改變開、關(guān)門力距保持的力,可以通過修改 F30、F31、F33 等參數(shù)值;
It can be changed the value of parameter F30,F31,F33 to change the keeping torque of door end
position;
- 增大保持力時(shí),要同時(shí)減少保持速度;反之,減小保持力,要同時(shí)增加保持速度。
Increase the keeping torque value ,need to decrease the keep speed;on the other hand , decrease
the keeping torque value ,need to increase the keep speed at one time.
 批 準(zhǔn) 審 核 編 制
Pietz 2009.06.23 楊榮明 2009.06.23 李必春 2009.06.23 


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